Development of Highly Stretchable Ag-MWCNT Composite for Screen-Printed Textile Electronics with Improved Mechanical and Electrical Properties
Janczak, Daniel; Wójkowska, Katarzyna; Raczyński, Tomasz; Zych, Marcin; Lepak-Kuc, Sandra; Szałapak, Jerzy; Nelo, Mikko; Kądziela, Aleksandra; Wróblewski, Grzegorz; Jantunen, Heli; Jakubowska, Małgorzata (2024-12-02)
Janczak, Daniel
Wójkowska, Katarzyna
Raczyński, Tomasz
Zych, Marcin
Lepak-Kuc, Sandra
Szałapak, Jerzy
Nelo, Mikko
Kądziela, Aleksandra
Wróblewski, Grzegorz
Jantunen, Heli
Jakubowska, Małgorzata
Dove Medical Press
02.12.2024
Janczak D, Wójkowska K, Raczyński T, Zych M, Lepak-Kuc S, Szałapak J, Nelo M, Kądziela A, Wróblewski G, Jantunen H, Jakubowska M. Development of Highly Stretchable Ag-MWCNT Composite for Screen-Printed Textile Electronics with Improved Mechanical and Electrical Properties. Nanotechnol Sci Appl. 2024;17:289-302. https://doi.org/10.2147/NSA.S493579.
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© 2024 Janczak et al. This work is published and licensed by Dove Medical Press Limited. The full terms of this license are available at https://www.dovepress.com/terms. php and incorporate the Creative Commons Attribution – Non Commercial (unported, v3.0) License (http://creativecommons.org/licenses/by-nc/3.0/). By accessing the work you hereby accept the Terms. Non-commercial uses of the work are permitted without any further permission from Dove Medical Press Limited, provided the work is properly attributed. For permission for commercial use of this work, please see paragraphs 4.2 and 5 of our Terms (https://www.dovepress.com/terms.php).
https://creativecommons.org/licenses/by-nc/3.0/
© 2024 Janczak et al. This work is published and licensed by Dove Medical Press Limited. The full terms of this license are available at https://www.dovepress.com/terms. php and incorporate the Creative Commons Attribution – Non Commercial (unported, v3.0) License (http://creativecommons.org/licenses/by-nc/3.0/). By accessing the work you hereby accept the Terms. Non-commercial uses of the work are permitted without any further permission from Dove Medical Press Limited, provided the work is properly attributed. For permission for commercial use of this work, please see paragraphs 4.2 and 5 of our Terms (https://www.dovepress.com/terms.php).
https://creativecommons.org/licenses/by-nc/3.0/
Julkaisun pysyvä osoite on
https://urn.fi/URN:NBN:fi:oulu-202501081089
https://urn.fi/URN:NBN:fi:oulu-202501081089
Tiivistelmä
Abstract
Introduction:
The rapid growth of flexible and wearable electronics has created a need for materials that offer both mechanical durability and high conductivity. Textile electronics, which integrate electronic pathways into fabrics, are pivotal in this field but face challenges in maintaining stable electrical performance under mechanical strain. This study develops highly stretchable silver multi-walled carbon nanotube (Ag-MWCNT) composites, tailored for screen printing and heat-transfer methods, to address these challenges.
Methods:
Silver flakes dispersed in a thermoplastic polyurethane (TPU) matrix formed the base composite, which was initially evaluated under tensile and cyclic stretching conditions. Resistance drift observed in these tests prompted the incorporation of multi-walled carbon nanotubes (MWCNTs). Leveraging their high aspect ratio and conductivity, MWCNTs were homogenized into the composite at varying concentrations. The resulting Ag-MWCNT composites were assessed through cyclic stretching and thermal shock tests to evaluate electrical and mechanical performance.
Results:
Incorporating MWCNTs improved composite performance, reducing resistance change amplitude by 40% and stabilizing resistance within 2– 8 Ohms under mechanical stress. These materials demonstrated superior electrical stability and durability, maintaining consistent performance over extended use compared to Ag/TPU alone.
Discussion:
This study highlights the critical role of MWCNTs in enhancing the reliability of conductive composites for textile electronics. By addressing resistance drift and stabilizing electrical properties, these advancements enable more robust and long-lasting wearable technologies. The demonstrated feasibility of combining screen-printing and heat-transfer techniques provides a scalable approach for manufacturing flexible electronics, paving the way for further innovation in industrial applications.
Introduction:
The rapid growth of flexible and wearable electronics has created a need for materials that offer both mechanical durability and high conductivity. Textile electronics, which integrate electronic pathways into fabrics, are pivotal in this field but face challenges in maintaining stable electrical performance under mechanical strain. This study develops highly stretchable silver multi-walled carbon nanotube (Ag-MWCNT) composites, tailored for screen printing and heat-transfer methods, to address these challenges.
Methods:
Silver flakes dispersed in a thermoplastic polyurethane (TPU) matrix formed the base composite, which was initially evaluated under tensile and cyclic stretching conditions. Resistance drift observed in these tests prompted the incorporation of multi-walled carbon nanotubes (MWCNTs). Leveraging their high aspect ratio and conductivity, MWCNTs were homogenized into the composite at varying concentrations. The resulting Ag-MWCNT composites were assessed through cyclic stretching and thermal shock tests to evaluate electrical and mechanical performance.
Results:
Incorporating MWCNTs improved composite performance, reducing resistance change amplitude by 40% and stabilizing resistance within 2– 8 Ohms under mechanical stress. These materials demonstrated superior electrical stability and durability, maintaining consistent performance over extended use compared to Ag/TPU alone.
Discussion:
This study highlights the critical role of MWCNTs in enhancing the reliability of conductive composites for textile electronics. By addressing resistance drift and stabilizing electrical properties, these advancements enable more robust and long-lasting wearable technologies. The demonstrated feasibility of combining screen-printing and heat-transfer techniques provides a scalable approach for manufacturing flexible electronics, paving the way for further innovation in industrial applications.
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